To handle mortar deterioration in stone foundations, we follow a specialized process known as repointing, which is a critical component of historic foundation restoration. Because old stone foundations must be allowed to “breathe,” the repair method and materials used are vital to the long-term health of the structure.
Our approach includes the following steps:
- Hand Tool Removal: We start by carefully removing the deteriorated mortar using hand tools. This protects the original stone from the damage often caused by power tools.
- Material Selection: We use a lime-based mortar that is specifically mixed to be softer than the surrounding stone. Following National Park Service standards, the mortar must be “sacrificial,” meaning it is designed to erode before the stone does. We avoid high-Portland cement mixes, as they can trap moisture and cause the historic stone to crack or spall.
- Application: After dampening the joints, we pack the new mortar in thin lifts. The joints are tooled once the mortar is “thumbprint-hard” to match the historical texture and color.
For more serious issues, such as stair-step cracks wider than 1/4 inch or significant settlement, we may recommend structural underpinning or helical pier stabilization to address the root cause of the movement.
Please note: Estimates are preliminary and subject to change after site inspection and a full scope review. Project outcomes and timelines may vary based on site conditions, permitting, and material availability. Please consult a licensed contractor for definitive advice; verify licensure with the Colorado Department of Regulatory Agencies (DORA).
Related FAQs
-
How is Individual Helical Pier Load Capacity Verified During the Installation Process?
Read More »: How is Individual Helical Pier Load Capacity Verified During the Installation Process?During the installation process, individual helical pier load capacity is verified through real-time field monitoring and standardized testing methods. The primary techniques include: Torque Correlation Method: This is the main real-time verification tool. The final installation torque (measured in foot-pounds)…
-
Why is it Necessary to Consult a Structural Engineer for Helical Pier Load Capacity Calculations?
Read More »: Why is it Necessary to Consult a Structural Engineer for Helical Pier Load Capacity Calculations?Consulting a licensed structural engineer is necessary for helical pier load capacity calculations because they are the only professionals qualified to translate soil data and architectural requirements into a safe, code-compliant foundation design. Key reasons for their involvement include: Interpretation…
-
How does Soil Condition Affect Helical Pier Load Capacity Calculations?
Read More »: How does Soil Condition Affect Helical Pier Load Capacity Calculations?Soil conditions are a decisive factor in helical pier load capacity calculations because they determine how the ground resists structural weight. Soil data informs the design, placement, and required depth of the piers to ensure long-term stability. Key ways soil…
-
Does the Estimated Price per Helical Pier Include Labor, Excavation, and Permit Fees?
Read More »: Does the Estimated Price per Helical Pier Include Labor, Excavation, and Permit Fees?Yes, the estimated price per helical pier provided by ACN Construction is a comprehensive figure that includes the following components: Labor: This covers the entire installation crew, equipment operators, and supervision by a project manager. Excavation: Minimal digging required for…
-
Are Helical Piers More Expensive than Traditional Concrete Footers when Considering Total Project Costs?
Read More »: Are Helical Piers More Expensive than Traditional Concrete Footers when Considering Total Project Costs?When evaluating total project costs, helical piers can actually be more economical than traditional concrete footers, even though their upfront per-unit price is higher. While a single helical pier costs between $150 and $400 compared to $100 to $250 for…
